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304 Car Electric Control Cable
SumHo
Unlock effortless convenience with our "Car Boot Electric Tailgate Control Cable Customised Car Cables." Our custom cables are meticulously crafted to fit your vehicle's specific requirements, ensuring seamless integration with your electric tailgate system. Our factory, renowned for its bespoke cable solutions, has a distinguished history of successful collaborations with leading automotive brands. With a focus on quality and precision, our custom car control cables are engineered for reliable operation, offering a perfect fit and smooth functionality for your car's boot control needs.
| Applications | Car Trunk Door Lock Cable |
| Tensile | 220KGF |
| Material | Zamak5+PVC+62A+72A+copper+304 stainless steel |
| Manufacturing process | Die casting + cutting + tube winding |
| Size | Support customisation |
| Number of uses | 15,000 times |
| Inaccuracy | ±3ＭＭ |
We engineer the entire assembly to meet your exact mechanical and environmental requirements.
Custom Cable Assembly & Termination:
End Fitting Customization: We fabricate custom end fittings—such as ball ends, threaded studs, clevis, or custom brackets—to perfectly interface with your specific latch and actuator mechanism.
Precise Length & Routing: We manufacture cables to your exact length specifications, considering the vehicle's specific routing path to ensure smooth operation without binding or excess slack.
Material & Construction Expertise:
Stainless Steel Core Wire: We use high-grade stainless steel (e.g., 304, 316) for superior corrosion resistance, tensile strength, and long-term durability in harsh automotive environments.
Cable Construction: Options include 1x7, 1x19, or 7x7 strand constructions, balanced for optimal flexibility and minimal stretch under load.
Conduit (Outer Sheath) Customization: The outer conduit can be customized in materials (e.g., PVC, Nylon, Polyethylene) and construction (coiled or linear) to provide protection, manage flexibility, and resist abrasion, oils, and temperatures.
Prototyping & Testing:
We create functional prototypes of the complete cable assembly for fit, form, and function testing in your mechanism.
Our testing includes cycle life, tensile strength, salt spray corrosion resistance, and pull-force measurements.
Application Analysis: You provide details of your tailgate latch mechanism, required travel, attachment points, and environmental challenges.
Engineering & Quotation: Our engineers design a solution and provide a comprehensive quote with technical specifications for the custom cable assembly.
Prototyping: We build a batch of prototype cables for your validation and testing.
Validation & Approval: You test the prototypes in your system. We incorporate any feedback for final design fine-tuning.
Mass Production: We launch into full-scale production with strict quality control on materials, dimensions, and function.
Our custom stainless steel control cables are essential for:
Electric Tailgate System Manufacturers (OEM & Tier 1): Direct supply of critical mechanical linkage components for new vehicle models.
Automotive Latch & Actuator Manufacturers: Custom cables integrated into their larger latch or actuation modules.
Commercial Vehicle Manufacturers: For heavy-duty tailgates and access panels requiring robust mechanical control.
Aftermarket & Replacement Parts Suppliers: Providing high-quality, direct-fit replacement cables for the repair market.
Eliminate Mechanism Failure: A poorly designed cable can bind, stretch, or break. Our precision engineering ensures smooth, reliable operation cycle after cycle.
Withstand Harsh Environments: Stainless steel construction resists rust and corrosion from road salt, water, and temperature extremes, far outperforming plain steel or inferior materials.
Perfect Fit for Efficient Assembly: Custom end fittings and precise lengths reduce assembly time and prevent installation errors on the production line.
Factory-Direct Expertise: Work directly with our engineering team to solve complex mechanical linkage challenges. Technical Data Sheet & Customization Options
| Parameter | Customization Options |
|---|---|
| Core Material | Stainless Steel (304, 316), Galvanized Steel, other alloys. |
| Cable Diameter & Construction | Custom diameters (e.g., 1.0mm, 1.5mm, 2.0mm) and strand constructions (1x7, 7x7). |
| End Fittings | Ball Ends, Threaded Ends, Clevis, Custom Brackets, Swaged Terminals. |
| Conduit/Sheath | PVC, Nylon, PE; Linear or Coiled; various colours and outer diameters. |
| Conduit Fittings | Custom-molded fixed or adjustable end fittings to secure the conduit to the vehicle body. |
Don't let a standard cable limit your design. Partner with a factory that specializes in high-strength, custom mechanical solutions.
Contact our engineering team with your mechanism details for a no-obligation consultation and quote.
[Email Your CAD Drawings/Specifications for a Quote]
Unlock effortless convenience with our "Car Boot Electric Tailgate Control Cable Customised Car Cables." Our custom cables are meticulously crafted to fit your vehicle's specific requirements, ensuring seamless integration with your electric tailgate system. Our factory, renowned for its bespoke cable solutions, has a distinguished history of successful collaborations with leading automotive brands. With a focus on quality and precision, our custom car control cables are engineered for reliable operation, offering a perfect fit and smooth functionality for your car's boot control needs.
| Applications | Car Trunk Door Lock Cable |
| Tensile | 220KGF |
| Material | Zamak5+PVC+62A+72A+copper+304 stainless steel |
| Manufacturing process | Die casting + cutting + tube winding |
| Size | Support customisation |
| Number of uses | 15,000 times |
| Inaccuracy | ±3ＭＭ |
We engineer the entire assembly to meet your exact mechanical and environmental requirements.
Custom Cable Assembly & Termination:
End Fitting Customization: We fabricate custom end fittings—such as ball ends, threaded studs, clevis, or custom brackets—to perfectly interface with your specific latch and actuator mechanism.
Precise Length & Routing: We manufacture cables to your exact length specifications, considering the vehicle's specific routing path to ensure smooth operation without binding or excess slack.
Material & Construction Expertise:
Stainless Steel Core Wire: We use high-grade stainless steel (e.g., 304, 316) for superior corrosion resistance, tensile strength, and long-term durability in harsh automotive environments.
Cable Construction: Options include 1x7, 1x19, or 7x7 strand constructions, balanced for optimal flexibility and minimal stretch under load.
Conduit (Outer Sheath) Customization: The outer conduit can be customized in materials (e.g., PVC, Nylon, Polyethylene) and construction (coiled or linear) to provide protection, manage flexibility, and resist abrasion, oils, and temperatures.
Prototyping & Testing:
We create functional prototypes of the complete cable assembly for fit, form, and function testing in your mechanism.
Our testing includes cycle life, tensile strength, salt spray corrosion resistance, and pull-force measurements.
Application Analysis: You provide details of your tailgate latch mechanism, required travel, attachment points, and environmental challenges.
Engineering & Quotation: Our engineers design a solution and provide a comprehensive quote with technical specifications for the custom cable assembly.
Prototyping: We build a batch of prototype cables for your validation and testing.
Validation & Approval: You test the prototypes in your system. We incorporate any feedback for final design fine-tuning.
Mass Production: We launch into full-scale production with strict quality control on materials, dimensions, and function.
Our custom stainless steel control cables are essential for:
Electric Tailgate System Manufacturers (OEM & Tier 1): Direct supply of critical mechanical linkage components for new vehicle models.
Automotive Latch & Actuator Manufacturers: Custom cables integrated into their larger latch or actuation modules.
Commercial Vehicle Manufacturers: For heavy-duty tailgates and access panels requiring robust mechanical control.
Aftermarket & Replacement Parts Suppliers: Providing high-quality, direct-fit replacement cables for the repair market.
Eliminate Mechanism Failure: A poorly designed cable can bind, stretch, or break. Our precision engineering ensures smooth, reliable operation cycle after cycle.
Withstand Harsh Environments: Stainless steel construction resists rust and corrosion from road salt, water, and temperature extremes, far outperforming plain steel or inferior materials.
Perfect Fit for Efficient Assembly: Custom end fittings and precise lengths reduce assembly time and prevent installation errors on the production line.
Factory-Direct Expertise: Work directly with our engineering team to solve complex mechanical linkage challenges. Technical Data Sheet & Customization Options
| Parameter | Customization Options |
|---|---|
| Core Material | Stainless Steel (304, 316), Galvanized Steel, other alloys. |
| Cable Diameter & Construction | Custom diameters (e.g., 1.0mm, 1.5mm, 2.0mm) and strand constructions (1x7, 7x7). |
| End Fittings | Ball Ends, Threaded Ends, Clevis, Custom Brackets, Swaged Terminals. |
| Conduit/Sheath | PVC, Nylon, PE; Linear or Coiled; various colours and outer diameters. |
| Conduit Fittings | Custom-molded fixed or adjustable end fittings to secure the conduit to the vehicle body. |
Don't let a standard cable limit your design. Partner with a factory that specializes in high-strength, custom mechanical solutions.
Contact our engineering team with your mechanism details for a no-obligation consultation and quote.
[Email Your CAD Drawings/Specifications for a Quote]
